Installation Methods and Instructions

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Installation Methods

Installation Instructions

Cut Metal Letters and Logos Stud Mount Installation Instructions
Cast Metal Letters Tape / Silicone Installation of Foam Letters
Acrylic Letters and Logos Pounce Pattern Installation
Formed Plastic Letters  
Molded Plastic Letters  
Foam Letters and Logos  

 

Metal Letters and Logos Installation Methods:

 
Sign Sample Flush Stud Mount

This is the typical installation method for Metal Letters. 3/16"diameter studs come out the back of each letter. Letters are drilled / tapped in the backs to receive threaded studs. An installation pattern will be required to ensure proper stud placement, showing you where to drill holes. Letters are drilled in the backs to recieve threaded studs. Also referred to as blind stud mount.

   
Sign Sample Stud Mount with Spacers

Pre-cut spacers are inserted between the letter and the mounting surface on the stud. Specify by the amount of standoff required. Follows the same method as the flush stud mount. An installation pattern will be required to ensure proper stud placement.

   
Sign Sample Projected Jamb Nut Mount

Stainless steel jamb nuts are inserted between the letter and the mounting surface on the studs. This method is the same as flush stud mount, but some space remains between the surface and the letter.

   
Sign Sample Corrugated Nut Mount

The corrugated nut installation method is used when you have access to the rear of the wall, washers and nuts are used on both sides of the corrugated surface of the wall, on the studs.

   
Sign Sample Double Rail Installation

Two rows of 1/4"thick x 3/4"high aluminum bar is secured to back of each letter with stainless steel screws. Bar comes standard with baked enamel paint finish. Only available on letters 4" to 24" high. The entire rail can then be attached to the surface. Extra shipping charges may apply due to rail.

   

Sign Sample

Bottom Rail / Bottom Stud Installation

For the bottom rail installation method, letters are drilled and tapped from the bottom with stainless steel studs going through aluminum tubing. Tube is standard with black baked enamel paint finish. Available on letters 4" to 24"high and 3/8" or thicker only. $20.00 per letter. Ships unassembled. Extra shipping charges may apply due to rail.

For the bottom stud installation method, letters are drilled and tapped from the bottom. You would provide your own bar or channel for mounting. Letters with round bottoms (i.e. O,S,G etc.) will have a flattened base to receive studs. Exterior applications greater than 6" letters require tiebacks to hold against wind.

Sign Sample

Measure the area to determine the exact placement of your sign letters. Make sure the area is clean and free of dust by wiping the surface with a clean, dry cloth. Always double check the pattern for accuracy before starting. Double check that all sign letters were delivered. Tape one edge of the stud installation pattern to the installation surface with masking tape and unroll it. Level the pattern and tape the other edge to the installation surface. Securely tape the corners and sides to prevent movement.

Drill 1/4" holes 3 inches deep where indicated on your template. Remove the template and clean out all drill holes. (a puff of air through a straw, a turkey baster, or the vents on your drill all work well). Remove the paper pattern from the wall.

   
Sign Sample

Insert the studs into the stud holes on the back of each sign letter. Place letters in holes on wall before applying silicone to verify positioning. If you are using spacers to stand-off your sign letters from the wall, screw them on the studs on the backs of each sign letter.

Fill the drilled holes in the wall for the first sign letter with silicone. Push the tube of silicone over each stud on the first sign letter to evenly coat it with the adhesive. Push the sign letter into the drilled holes. Repeat steps 5-7 for each sign letter.

Sign Sample

Tape installed sign letters to wall overnight to ensure a strong bond.

Stud Mount Installation tips:

  • Verify all boxes and sign letters have been delivered.
  • Center and level template on mounting surface.
  • Clean surface thoroughly before using 100% silicone.
  • Check sign letter orientation to avoid upside down characters.
  • Make sure number on back of each sign letter matches positioning on template.
  • Use only top quality materials (silicone, etc.).